Thule box crack repair

This video shows how to fix cracksholes in thule rooftop carriers. How to repair broken hinge post on thule cargo box. It have several cracks, a couple of holes and was in bad need of painting. Our boxes are made from abs plastic and small cracks maybe fixed using an abs cement. The keys usually break because the multipoint locks arent all engaging. If this is your first visit, be sure to check out the faq by clicking the link above. Thule replacement keys for thule roof rack systems at.

Our boxes are made from abs plastic and small cracks maybe fixed. Code series from 001 200, n001 n200, n001r n200r or n001m n200m code series 11, 15, 17, 19, 21, 23, 25, 27 or 29. Use only coarsegrit sandpaper, instead of finegrit, so fibreglass will adhere better. I was looking for a thule and i found one for a good price but unfortunately it had been badly damaged. Thule roof box repair i recently dropped my thule evolution roof box, causing a vertical 4 inch crack on the edge of the lip. For sale seattle, wa 2 used, had a crack that was repair well over 3 years ago. Neither of these options will return your box back to new condition and are not guaranteed by yakima. Crack was located along the seam where the drain fitting was inserted into the side of the tank. Thule roof box repair automotive repairs diy chatroom. My wife drove into the garage with it still on the top of our suv ugh. Sand the area around the crack inside the thule box.

I found several videos on how to fix cracks, but not on fixing a large hole. When i take it off in a few weeks, i already have to fix the front hinge, which basically rotted off at one point. Yakima as well as thule, and probably other carrier boxes, are made of abs acrylonitrile butadiene styrene plastic. Thule keys, replacement or spare, canada page 2 racks for. Are you in need of another spare key for your thule base rack system. Call your local thule dealer or any other roof box specialist and ask them who they would recommend to repair. To repair abs plastic you need a good reinforcement on the underside before you can do any repair at all. Ever forgotten that you had your thule carrier on the roof and then backed into the garage door. You can use an epoxy paste on the outside to fill in any cracks and paint to match.

The missus bless her managed to run over my roofbox its only 6ft long, 2ft wide and was up on end anyway, it now has some large cracks in it, fortunately no pieces have snapped off. Replacing the abs patch fix at least on fixes larger than a small crack. First and most important thing to do is stop drill the crack this means drill a small hole 18 14 inch at each end of the crack. Two days ago i discussed some of the methods of box repair, and showed a couple of pictures of a straightforward box repair. According the the package directions, mix the plastic repair kit and mold them into the depression covering the. You can attempt to repair a crack or break in a skicargo box using an epoxy or abs patch kit. Cracked dashboard repair with fiberglass box chevy caprice dash restore how to fiberglass. We have a brand new yakima rocketbox pro 11 roofmounted cargo box.

Replacement keys are not available with black plastic cover. Thule keys can be purchased as a replacement for lost keys or just to give you extra keys. So its good to know that you can make an ultrastrong repair for. We repeated with a second layer using a slightly larger fiberglass patch. Roof box repair not a crack teton gravity research. Repairing a cracked thule box is a project most people can achieve in one afternoon or less. But, yesterday i leaned on it the wrong way, and a small, three inch crack appeared at the stress point where it attaches to the rack in the rear. A few months before we left, when we were still deciding what system to use to carry our camping gear, we found a discarded thule rooftop box laying on the side of the road. To find out which thule key number you need, look on your existing keys for a number in the format n000, or check to see if the number of your lock is stamped on the face of the lock core itself.

If you rough up the inside of the box the resin holds better. Plus, it gave the box a real frankensteins monster bumpy sort of look. Thule replacement keys for thule roof rack systems at cracks. Cracked cargo box raul bonifacio updated january 18, 2020 00.

How to repair a cracked thule box a few months before we left, when we were still deciding what system to use to carry our camping gear, we found a discarded thule rooftop box laying on the side of the road. I used plasti mend to fix our thule box a few times. No serious damage it appears, but long ugly scrapes on the two ridges on top of the box from nose to tail. Once that filler dries you can add texture and paint it. Make use of a fiberglass resin and spread the mixture on top of the crack. We use a proprietary method that guarantees that the repair will completely bond to the box making it stronger than the original condition. Fibreglass clothepoxy resinrubber glovessqueegeescissorscoarsegrit sandpaper. Try using snipe nose pliers to turn the broken key at the same time reduce pressure on the key by pressing and releasing the lid at the three locking points. Have just snapped key in thule top box lock roof box for. Could be i did a bum job of sealing the back or maybe those were just bigger.

Anyway, listed below are some tips on how to mend a broken carrier, in case a simple crack occurred. Usually, a small hole is caused by the impact of the box hitting something, with the fracture causing a piece of the box to break off. Its black abs plastic and the damage is only cosmetic, but id like to conceal it as much as possible. Make sure that the roof rack bars are in the center of the quickgrip grips. There is a crack near one of the attachment points. Or perhaps another crossbar or traverse footing is needed on one of your thule racks. Code series e001 e200 code series 2802 3021 or 2802t 3021t code series 20012200 your key code is usually located on. We lightly sanded down the area of the crack extending 68 all around. I was fortunate in that the previous repair job, while unsightly, did at least give me a foundation to work on so i didnt need to do that step. The 5th picture shows the crack and the 6th picture with the greenish bondo was the repair. Mar 08, 2007 you extremely are greater desirable off changing cracked tiles in view which you will ought to pass to the undertaking of having up on the roof besides. We fix cracks, holes, and the hardware on the cargo boxes.

Technical guru hamish cook explains the best way to fix a roof box yourself. If the break is too severe, we will buy the cargo box from with the price depending on the condition of the box. If you are unable to read the number on your thule lock cylinder, feel free to email us a photo of the lock cylinder. Slight crack on top, a small line crack, been covered from water proof tape. How can i best secure the ball socket back into the bracket so that i can replace the hinges back onto the ball socket. Determine your core number by checking the exterior of your lock for a 4 digit code.

The mailing costs will be refunded by thule, upon presentation of the related mailing receipts. I have a thule mountaineer cargo box, and the ball socket separated from the rectangular metal bracket that is riveted to the bottom of the box. This video demonstrates how to repair a damaged thule car top carrier using an easy abs repair kit. I just bought a yakima cargo box last month and my wife introduced it to the ceiling of the local mall parking garage last night. The box had a crack on it that was professionally repaired and doesnt leek. The units sometimes take a beating because they are exposed to the elements, stray rocks and debris. Damage to a purchasers property or other person is excluded. If the box is made of abs consult thuleconsider using abs cement and reinforce cracks inside with glued in abs pipe cut up in appropriate shapes. I lined up the crack as best as possible, taped the front of the fairing using blue painters tape, then used a round 14 burr bit to dig a well into the back side along the length of the crack and a went little past the root. Secondly you want a bit of fibreglass, or if possible a bit of carbon fibre cloth. You can also try using a product made by gemini materials called patch and repair.

Thule replacement lock core how to install thule racks. How to repair crack in roof box teton gravity research. For best adhesion, damaged area should be dry and free of dirt and debris. I repaired a 6 diamater crushed corner with the stuff. Thule keys, replacement or spare, canada page 2 racks. Reorder from thule or halfords or have one cut at a locksmith. Today, i want to show some pictures of a difficult repair patching a small hole.

Got myself an older thule cargo box for either the roof rack or a trailer. It has an aerodynamic design with a quickmount system that ensures fast and secure fitting. These keys are made from a european blank key and cannot be copied. How to mend a simple crack in your car top cargo carrier. Slidelock system with separate locking and opening functions, automatically locks the lid in place and. Our box repair methods have come a long way over the past decade or so. Avoid positioning the box such that it obstructs any doors or hatches, or overhangs the windshield and blocks lines of sight. I found a great deal on a thule cascade cargo box at a yard sale because it had a hole in it. Swing the hitch base 180 degrees and line up the bushings in the middle hole with the rear linkage barsfig a2. The owner had tried to fix the gaping hole by cutting out some plastic and bonding it into the space, but as you can see from the picture it was not a particularly good job and looked awful. Fix the roof box into a position where gravity will pull epoxy into the crack.

Looking at a hardware store, i bought a fiberglass repair kit, and an all plastic epoxy. Once you have that in place youll want to use a flexible filler for the crack because the plastic will need to flex a bit. Place the cargo box onto the roof rack of your vehicle. If your thule box has seen better days, it can be repaired with items easily found at most hardware or homeimprovement stores. Unbeknownst to me, the holding tanks of rvs are also made of abs. In this video i repaired my thule cargo carrier box. May 29, 2005 thule evolution 2100 cargo box that has a large crack going across the rear of the carrier. Cracked thule evolution box not so touchless car wash. Use only coarsegrit sandpaper, instead of finegrit, so. Initially in the late 1990s we would apply abs patches cut pieces of abs plastic attached by abs cement to the hole or cracked section of the box. Thule boxes are mounted to the roofs of vehicles and used for storage. I went out in our warehouse and opened a thule cargo box and snapped the hinge off of the ball socket and back on and it did take some pressure to get it to snap off and on to the ball. At open road outfitters we know how to repair your wrecked roof boxes. Search the rv community for tank repair solutions for other options.

Replacement keys for most roof boxes, roof racks, roof bars and more. Stylish and spacious roofmounted cargo box, optimized for ease of use. Oct 15, 2011 anyway, listed below are some tips on how to mend a broken carrier, in case a simple crack occurred. I drove my suv into my garage with my thule cargo box. Thule roof box carrier repair, rebuild, patch holes and paint. Theyd tried to put a largerthannormal item into the box and it had cracked. How to install a thule cargo box gone outdoors your. I drilled a small hole at each end of the crack to help control spreading of the crack. The ones near the lock have remained solid however. Get a sand paper the one with the 120 grit and sand the inside portion of the carrier. Its still in the box, with how to repair thule box, thrown rod, roof box, throw out bearing, thumb drive, throw net, thrust bearing, thumb drive on mac, cargo box. However for those of you with older thule vision 650 roof boxes where there is a handle on the side that when you unlock, its pops out and the whole handle drops down at 45 degrees, there is another step. I have a thule mountaineer cargo box, and the ball socket separated from the rectangular metal. Examine the actual part where the crack is, and press it to keep them flat together.

I lined up the crack as best as possible, taped the front of the fairing using blue painters tape, then used a round 14 burr bit to dig a well into the back side along the length of the. Jul 25, 2012 yakima as well as thule, and probably other carrier boxes, are made of abs acrylonitrile butadiene styrene plastic. I made a mold with spray foam off of a friends box and then built a new corner out of plastimend for my box. This roof box is no longer made but ive included the link from rei. Plastaid multipurpose repair plastic 6oz kit pool and spa repair. An abs patch kit, similar to what you would get for a bike tire, is designed to adhere to certain types of plastic and fiberglass. A few months before we left, when we were still deciding what system to use to carry our camping gear, we found a discarded thule rooftop box laying on the. The same crack as above shown from the inside of the box. If you have a broken or missing thule lock core and you need to open your locked rack we can help you out. We applied a layer of abs cement to the surface of the box, laid down a layer of fiberglass, and brushed more cement on until it was saturated.

Repair or replacement of a defective product or the issuance of a refund or credit as determined by thule is a purchasers exclusive remedy under this warranty. According the the package directions, mix the plastic repair kit and mold them into the depression covering the plastic cut out and along any cracks. Expand your cargo carrying capacity with the thule motion xt xxl roof box. This way, you know the glue is right and wont botch up eat up your cracks. The thule lock core is a replacement part for anyone looking to add or replace a one key system oks thule lock. Whatever might be on your list for expansions toand or repairs of your base rack system, cracks and racks is your source for any and all thule replacement parts. Welp, the season has come and gone, and the fissures in the rear of the box have opened up again. For low surface energy repair applications an adhesive primer applied after cleaning will enhance bonding. Thule may elect, at its option, not to repair or replace a defective product but rather issue to a purchaser a refund equal to the purchase price paid for the product or a credit to be used toward the purchase of a new thule load carrier system. Thule roof box carrier repair, rebuild, patch holes and. When i take it off in a few weeks, i already have to fix the front hinge. You can use tape to dam off an area to fill holes or make new tabs. Behind the handle its self is a press pin arrangement. These products can be found at a big box hardware or marine supply store.